Projects
Fires, backlogs, and buried data. Three case studies from launch planning, what happened, what I did, and what it returned.
CASE 01: ALUMINUM SUPPLYTier 3 Supply Recovery (Clear to Build System)A hot mill fire upstream put 240 of 309 aluminum components at risk. I translated a raw material constraint into part level exposure and ran the recovery.78%Components Exposed10Suppliers12WeekMaterial GapRead the caseCASE 02: LAUNCH PLANNING200+ New Part IntroductionsOne operating view that fuses fragmented supply signals into what will actually run out, when, and what to do about it. Still in production after my departure.200+Cutovers
Minimal Disruption<$20KMaterial ObsolescenceRead the caseCASE 03: CUSTOMER FULFILLMENTTwo Year Backlog Closed in Four MonthsRoughly 100 flagship customers were missing wheel trim kits. Some had waited two years. I took over a stalled backlog, closed it, and designed the failure mode out.100Vehicles Resolved
Rebuilt Fulfillment Process0Recurrence by DesignRead the case
Minimal Disruption<$20KMaterial ObsolescenceRead the caseCASE 03: CUSTOMER FULFILLMENTTwo Year Backlog Closed in Four MonthsRoughly 100 flagship customers were missing wheel trim kits. Some had waited two years. I took over a stalled backlog, closed it, and designed the failure mode out.100Vehicles ResolvedRebuilt Fulfillment Process0Recurrence by DesignRead the case